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Toolbox talk · Australia

Isolation and Lockout (LOTO) Toolbox Talk

Lockout is how we make sure a machine or circuit cannot start up while someone is working on it. People have been killed because someone else flicked a switch back on, not knowing a worker was inside. Your lock is your life, so nobody else ever removes it.

Takes about 5 minutes.

Key points to read out

  1. Tell everyone affected before you shut anything down.
  2. Find every energy source: electrical, hydraulic, pneumatic, gas, water, springs, gravity and stored heat.
  3. Isolate each source at the isolation point, not just the on/off switch.
  4. Put your own lock and danger tag on every isolation point. One person, one lock, one key.
  5. Release or block stored energy: bleed pressure, lower raised parts, discharge capacitors.
  6. Prove it is dead: try to start it, or test for dead with an approved tester before touching anything.
  7. Only the person who put the lock on can take it off. Never remove someone else's lock or tag.
  8. Before you remove your lock, make sure tools are cleared, guards are back on and everyone is clear.
  9. Faulty equipment that is not being worked on gets an out of service tag so nobody uses it.

Questions to ask the crew

  1. What energy sources does the equipment we are working on today have?
  2. Who has their own lock and tag on this job?
  3. How do you prove something is dead before you start?
  4. What should you do if you find a lock and the person who owns it has gone home?

Get it signed

Run this talk in the app. The crew signs on your phone and you get a dated attendance record as a PDF.

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