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Excavation and earthworks · United States

JHA for backfill and compaction

OSHA expects employers to find and control hazards on every job, and many general contractors require a written JHA for backfill and compaction before you start.

A JHA breaks the job into steps, lists the hazards in each step and the controls that protect the crew, and the crew signs it. The main hazards are hitting underground services, being hit by heavy equipment, trench or excavation collapse and loud noise.

JHA example: backfill and compaction

This is a complete JHA for backfill and compaction, with 5 job steps. Open it in the builder to add your site, crew and signatures, change anything, and download a PDF. Or download the free Word template below and fill it in by hand.

Job Hazard Analysis (JHA)
Backfill and compaction · Excavation and earthworks · Example
Document JHA-001 · Rev 1

Job steps, hazards and controls

#Job stepHazardsRisk beforeControlsRisk after
1Check services are inspected before backfilling
  • Hitting underground services
Critical
  • Keep machine buckets well clear of marked services and use a spotter. Engineering (guarding)
  • Scan the area with a cable locator before digging and mark services on the ground. Engineering
  • Hand dig or vacuum excavate to expose services before using a machine near them. Engineering
  • Call 811 before you dig and wait until all utilities have marked their lines. Administrative
  • Keep plans or locate tickets on site and check them again if the work area grows. Administrative
  • Support or protect exposed utilities so they cannot sag or break while the excavation is open (29 CFR 1926.651(b)(4)). Administrative
  • If you hit a service, stop, get everyone clear, and call the owner and emergency services. Administrative
  • Wear safety boots, gloves and hi-vis when digging. PPE
Medium
2Place fill in layers with the machine, keeping a spotter
  • Being hit by heavy equipment
Critical
  • Separate people and equipment with barriers, exclusion zones and marked walkways. Engineering (guarding)
  • Use equipment with working backup alarms, cameras and lights. Engineering
  • Have a site traffic plan showing equipment routes, loading areas and pedestrian paths. Administrative
  • Use a spotter when backing up or working near people. Administrative
  • Make eye contact with the operator before going near. Stay out of the swing radius. Administrative
  • Operators are trained and authorized for each machine. Forklift and telehandler operators are trained, evaluated and certified by the employer (29 CFR 1910.178(l), via 1926.602(d)). Administrative
  • Do a pre-start check on each machine every day and record it. Administrative
  • Wear hi-vis clothing and a hard hat. PPE
Medium
3Compact each layer, rotating operators to limit vibration
  • Hand-arm and whole-body vibration
  • Loud noise
High
  • Use low-vibration tools and methods, such as a breaker on an excavator instead of a hand jackhammer. Substitution
  • Keep tools sharp and well maintained, and use anti-vibration handles and seats. Engineering
  • Limit trigger time on high-vibration tools and rotate workers. Administrative
  • Keep hands warm and dry, and take regular breaks. Administrative
  • Report tingling, numbness or white fingers early. Administrative
  • Wear gloves to keep hands warm and dry. PPE
  • Use quieter tools and methods, such as cut-to-size materials, low-noise machines and battery tools. Substitution
  • Keep noisy plant away from work areas, and use screens or distance between the noise and people. Engineering (guarding)
  • Keep tools maintained and use mufflers on compressors and generators. Engineering
  • Limit time on noisy tools and rotate workers. Administrative
  • If you have to shout to be heard at arm's length, wear hearing protection. Administrative
  • Wear earplugs or earmuffs rated for the noise. PPE
Medium
4Keep compactors away from trench edges
  • Trench or excavation collapse
Critical
  • Use methods that keep people out of the trench, such as directional boring or working from the surface. Elimination
  • Barricade or cover the excavation so people and equipment cannot fall in. Use guardrails on walkways that cross it (29 CFR 1926.651(l)). Engineering (guarding)
  • Use a protective system (sloping, shoring or a trench box) in any trench 5 feet or deeper, or shallower if the competent person sees signs of a possible cave-in (29 CFR 1926.652). Engineering
  • Protective systems for trenches over 20 feet deep are designed by a registered professional engineer (29 CFR 1926.652(b), (c)). Engineering
  • Keep spoil, materials and equipment at least 2 feet back from the edge. Engineering
  • Provide a ladder, stairway or ramp within 25 feet of workers in trenches 4 feet or deeper. Engineering
  • Competent person inspects the trench daily, after rain and as conditions change, and tests the air before entry in trenches over 4 feet deep where a hazardous atmosphere could exist (29 CFR 1926.651(g), (k)). Administrative
  • Nobody works in a trench where water is collecting unless the competent person has controls in place, such as pumping or special support (29 CFR 1926.651(h)). Administrative
  • Nobody stands under a loaded bucket or near a truck being loaded (29 CFR 1926.651(e)). Administrative
  • Never work alone in a trench. Watch for water, cracks and bulging walls, and get out if you see them. Administrative
  • Wear a hard hat, hi-vis and safety boots. PPE
Medium
5Clean up and take compaction tests
  • Poor housekeeping and waste
Medium
  • Order materials to size and send packaging back where you can. Elimination
  • Put dumpsters and waste chutes close to the work. Engineering
  • Clean as you go, and do a full clean up at the end of each day. Administrative
  • Keep exits, stairs and walkways clear at all times. Administrative
  • Stack materials neatly on level ground, away from edges. Administrative
  • Wear gloves when handling waste. PPE
Low

PPE

Safety-toe boots (ASTM F2413)High-visibility safety apparel, ANSI/ISEA 107 Class 2 or 3 (Type R near roadways)Hearing protection (earmuffs or plugs)Work glovesHard hat (ANSI Z89.1)

Plant and equipment

Plate compactorSkid steerExcavator

Permits and plans

811 locate ticket / excavation permit

Emergency

Call 911. Add the nearest hospital, the assembly point and the first aid / cpr person for your site.

Sign-off

Supervisor and every worker sign to confirm they have read and understood this JHA.

Free JHA template for backfill and compaction

Word (.docx) and PDF, Letter landscape, no email needed. Fill in your site details, then print or send it.

Make yours in 2 minutes

Same document, filled in for your job. Answer a few yes or no questions, the crew signs on the phone, and you send the PDF.

Start this JHA

Pre-start checklist for backfill and compaction

Tick these off before work starts. They come from the hazards, permits and equipment in this job.

The safe sequence of work

  1. Check services are inspected before backfilling
  2. Place fill in layers with the machine, keeping a spotter
  3. Compact each layer, rotating operators to limit vibration
  4. Keep compactors away from trench edges
  5. Clean up and take compaction tests

Hazards to watch on backfill and compaction

The hazards most specific to this job, and the step where each one comes up.

Step 4Trench or excavation collapseThe trench walls cave in and bury or crush a worker. Trenches 5 feet or deeper need a protective system, and shallower ones do too if there are signs of a possible cave-in.
Step 3Hand-arm and whole-body vibrationLong periods on jackhammers, grinders, compactors or riding plant cause white finger, numbness and back damage.
Step 1Hitting underground servicesDigging, drilling or driving pegs hits a buried power cable, gas pipe or water main, causing electrocution, explosion or flooding.
Step 2Being hit by heavy equipmentExcavators, loaders, telehandlers and trucks run over or crush workers, especially when backing up or swinging.
Step 3Loud noiseSaws, grinders, jackhammers and machines cause permanent hearing loss and ringing in the ears over time.
Step 5Poor housekeeping and wasteTrash, offcuts and materials left lying around cause trips, cuts and fires, and block exits.
Almost certainLikelyPossibleUnlikelyRareHow bad it could be: First aid only to FatalityBA
Highest risk on backfill and compaction: Critical before controls (B), down to Medium after controls (A), on the United States 5 by 5 risk matrix (possible and fatality becomes unlikely and recordable / lost time).

What changes on your site

This example covers the job itself. Your site may add more. Add controls for any of these that apply (the builder asks you these as yes or no questions):

  • Will anyone work 6 feet or more above a lower level?
  • Will anyone use a ladder or stepladder?
  • Will anyone work on a roof?
  • Is there a skylight, fiberglass panel or other fragile roofing?
  • Will you use a scaffold or rolling tower?

Why JHAs get rejected

General contractors send documents back for these reasons. This example avoids them, but check yours too.

  • Generic steps such as "work safely" or "use PPE" with no task-specific hazards or controls.
  • No OSHA standards referenced for the hazards that have them, such as fall protection, ladders, scaffolds or silica.
  • No competent person named for fall protection, excavation, scaffolds or silica where those hazards exist.
  • Equipment listed without inspection requirements, and no training listed for the people using it.
  • Respirators listed with no respiratory protection program, medical clearance or fit test.
  • Controls rely only on PPE when engineering controls such as guardrails, wet cutting or extraction are feasible.
  • No crew sign-off, or no date and revision when the job has changed.

Questions

Do I need a JHA for backfill and compaction?

OSHA expects employers to find and control hazards on every job, and many general contractors require a written JHA for backfill and compaction before you start.

Who signs the JHA?

The supervisor or competent person who prepared it signs, and every crew member signs to show they were trained on the hazards and controls before the job starts. Many general contractors also sign to accept it.

How long do I keep it?

Keep this JHA on site during the job, and keep it with the training and inspection records for at least 1 year after the job (longer if your state plan or general contractor requires it). OSHA does not set a retention period for JHAs themselves.

What PPE is needed for backfill and compaction?

Usually Safety-toe boots (ASTM F2413), High-visibility safety apparel, ANSI/ISEA 107 Class 2 or 3 (Type R near roadways), Hearing protection (earmuffs or plugs), Work gloves, Hard hat (ANSI Z89.1). The site rules may add more, so check with the general contractor.

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Blank JHA template: free JHA templates. Also for other countries: Australia (SWMS) · United Kingdom (RAMS) · Canada (FLHA)

Sources