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Plumbing · Australia

SWMS for backflow testing

A SWMS is required by law if backflow testing includes any high risk construction work, such as working where someone could fall more than 2 metres. Many principal contractors ask for one either way.

It must list the hazards, the controls and how they will be put in place, monitored and reviewed, and the workers must be consulted and sign before starting. The main hazards are road traffic, falling through a floor opening or void, public entering the work area and bites and stings.

SWMS example: backflow testing

This is a complete SWMS for backflow testing, with 5 job steps. Open it in the builder to add your site, crew and signatures, change anything, and download a PDF. Or download the free Word template below and fill it in by hand.

Safe Work Method Statement (SWMS)
Backflow prevention device testing · Plumbing · Example
Document SWMS-001 · Rev 1

High risk construction work covered

None for this task on its own. Tick any that apply on your site.

Job steps, hazards and controls

#Job stepHazardsRisk beforeControlsRisk after
1Find the device and set up cones if it is near a driveway or road
  • Road traffic
  • Public entering the work area
Extreme
  • Do the work at low-traffic times, or close the road or lane with approval. Eliminate
  • Put solid barriers between the work and traffic where speeds are high, not just cones. Isolate
  • Use a truck-mounted attenuator or buffer vehicle on high speed roads. Engineering
  • Have a Traffic Management Plan. Signs and cones are set out by accredited traffic controllers to your state's rules. Administrative
  • Get a road occupancy or street works permit from the road authority before you start. Administrative
  • Park work vehicles to shield the work zone, with beacons on. Administrative
  • Wear day and night hi-vis clothing (AS/NZS 4602.1). PPE
  • Fence off the site with secure temporary fencing and lock the gates when you leave. Isolate
  • Give pedestrians a safe, marked path around the work, with ramps for prams and wheelchairs. Isolate
  • Use hoarding, covered walkways or catch fans where work is above public areas. Engineering
  • Put signs at each entry: site name, contact number and "No unauthorised entry". Administrative
  • Make the site safe at the end of each day: cover holes, lower plant, remove ladders and lock tools away. Administrative
  • Use a spotter when moving plant or materials across public paths. Administrative
Medium
2Open the pit or cage, checking for spiders, snakes and sharp edges
  • Bites and stings
  • Cuts from sharp edges
  • Falling through a floor opening or void
Extreme
  • Check work areas before starting, and get pest control to remove nests. Eliminate
  • Look before you reach into dark spaces. Administrative
  • Ask owners to keep pets away from the work area. Administrative
  • Know who has allergies and keep their medication, such as an adrenaline auto-injector, close by. Administrative
  • Know snake bite first aid: pressure immobilisation bandage, keep still and call 000. Administrative
  • Wear gloves, long sleeves and boots. Use insect repellent outdoors. PPE
  • Deburr or cover sharp edges, and fit edge protectors on exposed sheet metal. Engineering
  • Use knives with retractable or self-retracting blades. Engineering
  • Cut away from your body and keep your other hand clear. Administrative
  • Put used blades in a blade bin or sharps container. Administrative
  • Use two people to handle large sheets of metal or glass. Administrative
  • Cover every hole and penetration with a fixed, secured cover marked "HOLE" or "DANGER". Isolate
  • Put guardrails with toe boards around stairwells, lift shafts, voids and open edges. Isolate
  • Install stairs early and fit temporary handrails as soon as they go in. Engineering
  • Never remove a cover or guardrail without approval. Put it back straight away. Administrative
  • Inspect covers and barriers daily and after other trades have been through. Administrative
Medium
3Tell the site the water will be off, then isolate the device
  • Working in an occupied home or building
  • Stored energy
Medium
  • Plan noisy, dusty or risky work for when the building is empty. Eliminate
  • Close off the work area with barriers, plastic sheeting or locked doors, and put up signs. Isolate
  • Keep fire exits and paths clear at all times. Administrative
  • Tell occupants before you turn off power, water or gas, and before noisy or dusty work. Administrative
  • Lock away tools, chemicals and materials each day, out of reach of children. Administrative
  • Clean up dust and debris at the end of each day. Administrative
  • Release or block all stored energy before work: release the pressure in pipes, tanks and hoses, bleed hydraulics, release springs, lower loads. Eliminate
  • Lock out and tag all energy sources with personal locks. Isolate
  • Put mechanical blocks or props under raised parts like buckets, tipper bodies and doors. Engineering
  • Test that the system is dead and nothing can move before you start. Administrative
  • Follow the maker's procedure, for example for garage door and roller door springs. Administrative
  • Wear safety glasses and gloves. PPE
Low
4Connect the test kit and run the test
  • Pressure testing
  • High pressure water jetting
Medium
  • Test with water instead of air or gas where the system allows it. Never put water in refrigerant pipework, which is tested with dry nitrogen. Substitute
  • Keep people out of the test area with signs and barriers. Isolate
  • Use a calibrated gauge and a relief valve set to protect the system. Engineering
  • Test to the pressure the system calls for and hold it for the set time. Never go over. Administrative
  • Release the pressure fully before tightening anything or fixing leaks. Administrative
  • Wear safety glasses or a face shield. PPE
  • Set an exclusion zone around the jetting area. Isolate
  • Use a dead man's trigger that stops the jet when released, and check hoses and fittings before use. Engineering
  • Only trained operators use high pressure jetting gear. Administrative
  • Never point the lance at anyone or put a hand in front of it. Administrative
  • Treat any jetting injury as serious and go to hospital, even if it looks small. Administrative
  • Wear a face shield, waterproof clothing, gloves, hearing protection and safety boots. PPE
Low
5Restore supply, tag the device and lodge the report
  • Slips and trips
  • Poor housekeeping and waste
Medium
  • Plan walkways and keep them clear of materials, hoses and leads. Eliminate
  • Run leads and hoses overhead on hooks or stands, or along walls, not across walkways. Engineering
  • Fill or cover holes, and lay boards or mats on muddy access paths. Engineering
  • Clean up offcuts, packaging and spills as you go, not at the end of the day. Administrative
  • Keep work areas, stairs and access paths well lit. Administrative
  • Wear safety boots with good grip, laced up. PPE
  • Order materials to size and send packaging back where you can. Eliminate
  • Put skip bins and waste chutes close to the work. Engineering
  • Clean as you go, and do a full clean up at the end of each day. Administrative
  • Keep exits, stairs and walkways clear at all times. Administrative
  • Stack materials neatly on level ground, away from edges. Administrative
  • Wear gloves when handling waste. PPE
Low

PPE

Steel cap bootsWork glovesSafety glassesHi-vis shirt or vestOverallsCut-resistant glovesP2 dust maskFace shieldHearing protection (earmuffs or plugs)

Plant and equipment

Electrical test equipmentHand tools

Permits and plans

Electrical isolation permit

Emergency

Call 000. Add the nearest hospital, the assembly point and the first aider for your site.

Sign-off

Supervisor and every worker sign to confirm they have read and understood this SWMS.

Free SWMS template for backflow testing

Word (.docx) and PDF, A4 landscape, no email needed. Fill in your site details, then print or send it.

Make yours in 2 minutes

Same document, filled in for your job. Answer a few yes or no questions, the crew signs on the phone, and you send the PDF.

Start this SWMS

Pre-start checklist for backflow testing

Tick these off before work starts. They come from the hazards, permits and equipment in this job.

The safe sequence of work

  1. Find the device and set up cones if it is near a driveway or road
  2. Open the pit or cage, checking for spiders, snakes and sharp edges
  3. Tell the site the water will be off, then isolate the device
  4. Connect the test kit and run the test
  5. Restore supply, tag the device and lodge the report

Hazards to watch on backflow testing

The hazards most specific to this job, and the step where each one comes up.

Step 2Bites and stingsSnakes, spiders, wasps and bees in roof spaces, under floors and in long grass bite or sting workers.
Step 4High pressure water jettingHigh pressure water cuts through skin and injects water and dirt into the body, or the hose whips.
Step 4Pressure testingA pipe, fitting or cap fails under test pressure and blows apart, hitting people nearby.
Step 1Road trafficPassing cars and trucks hit workers or plant working on or next to a road.
Step 3Stored energyEnergy left in springs, hydraulics, compressed gas, raised loads or capacitors releases suddenly and crushes or injures workers.
Step 3Working in an occupied home or buildingResidents, staff or children wander into the work area and get hurt, or the work blocks exits or cuts off power or water while people are inside.
Almost certainLikelyPossibleUnlikelyRareHow bad it could be: Insignificant to CatastrophicBA
Highest risk on backflow testing: Extreme before controls (B), down to Medium after controls (A), on the Australia 5 by 5 risk matrix (possible and catastrophic becomes unlikely and moderate).

What changes on your site

This example covers the job itself. Your site may add more. Add controls for any of these that apply (the builder asks you these as yes or no questions):

  • Will anyone work more than 2 metres off the ground?
  • Will anyone use a ladder or stepladder?
  • Will anyone work on a roof?
  • Is there a skylight, clear sheet, fibro or other fragile roofing?
  • Will you use a scaffold or mobile tower?

Why SWMS get rejected

Principal contractors send documents back for these reasons. This example avoids them, but check yours too.

  • It is generic: another site address, tasks that are not on this job, or no sign it was reviewed for this site. WorkSafe WA says a generic SWMS may not meet the regulations unless it is reviewed and amended for the workplace.
  • The HRCW boxes are not ticked, or the ticks do not match the tasks (for example a roof job with no falls box ticked).
  • Falls are controlled only by "be careful", training or a harness, with no edge protection or scaffold and no reason why higher controls are not reasonably practicable.
  • Workers will clip on to a harness but there is no rescue plan for someone left hanging.
  • The "how controls are implemented, monitored and reviewed" part is missing, or it says the same thing on every row.
  • No worker sign-on, no person responsible for compliance, or a date given to the principal contractor that is before they actually received it.
  • Licence or White Card details are missing for workers operating plant or doing licensed high risk work.

Questions

Do I need a SWMS for backflow testing?

A SWMS is required by law if backflow testing includes any high risk construction work, such as working where someone could fall more than 2 metres. Many principal contractors ask for one either way.

Who signs the SWMS?

The person conducting the business (PCBU) or their supervisor prepares it with the workers, and every worker doing the high risk work signs to show they were consulted and understand it. Give a copy to the principal contractor before work starts.

How long do I keep it?

Keep this SWMS, and every revised version, until the high risk construction work is finished, where workers and inspectors can see it on site. If a notifiable incident happens during the work, keep it for at least 2 years after the incident.

What PPE is needed for backflow testing?

Usually Steel cap boots, Work gloves, Safety glasses, Hi-vis shirt or vest, Overalls, Cut-resistant gloves, P2 dust mask, Face shield, Hearing protection (earmuffs or plugs). The site rules may add more, so check with the principal contractor.

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Blank SWMS template: free SWMS templates. Also for other countries: United Kingdom (RAMS) · United States (JHA) · Canada (FLHA)

Sources